How TabSecure Ensured Compliance and Efficiency for a Leading Pharma Manufacturer

Kevision Systems — Tue, 23 Apr 2024 04:14:47 +0000

Challenge: As a leading pharmaceutical brand committed to delivering high-quality products, our client faced challenges in maintaining stringent quality control standards for their tablet manufacturing process. With a wide range of tablet variations in color, shape, and size, ensuring consistent product quality and detecting defects posed significant operational challenges. The client sought a comprehensive solution to streamline their tablet inspection process, minimize the risk of substandard products, and comply with global regulatory requirements.

Solution

In response to the client’s needs, Kevision introduced TabSecure®, a cutting-edge tablet inspection system designed to enhance quality control and reject defective products in real-time. Leveraging high-resolution color cameras and advanced rejection control mechanisms, TabSecure® offers unparalleled recognition capability across a diverse range of tablets. The system’s special features include:

Comprehensive Inspection: TabSecure® meticulously inspects tablets, capsules, and caplets of different colors, shapes, and sizes, ensuring thorough defect detection.

Defect Identification: With lightning speed, TabSecure® identifies various defects such as broken products, color correctness, shape irregularities, chipped tablets, stains, and cracks.

Seamless Integration: The system seamlessly integrates with both new and existing bottle packaging machines, minimizing disruption to the client’s production workflow.

Multi-Channel Monitoring: TabSecure® can monitor up to 24 channels simultaneously, enabling efficient inspection across multiple production lines.

Automatic Self-Learning: The system features an automatic self-learning procedure, simplifying the teaching of objects and ensuring accurate defect identification.

Results

By implementing TabSecure® into their tablet manufacturing process, our client achieved remarkable improvements in quality control and product integrity. Key outcomes include:

Enhanced Quality Assurance: TabSecure® enabled our client to maintain consistent product quality and identify defects with precision, minimizing the risk of substandard products reaching consumers.

Increased Operational Efficiency: With its lightning-speed inspection capabilities and seamless integration, TabSecure® optimized the client’s production process, reducing downtime and enhancing overall efficiency.

Cost Savings: By eliminating the need for manual inspection and reducing the likelihood of product recalls, TabSecure® generated significant cost savings for our client while safeguarding their brand reputation.

Compliance with Global Regulatory Requirements: TabSecure® ensured compliance with global regulatory requirements, providing our client with peace of mind and confidence in their operations.

Streamlining Serialization Compliance for a Leading Pharmaceutical Manufacturer

Kevision Systems — Wed, 13 Mar 2024 07:16:38 +0000

Challenge

A renowned pharmaceutical manufacturer in India faced a critical challenge in complying with the country’s stringent serialization regulation, which mandated the printing or affixing of QR codes on primary or secondary packaging labels to combat the circulation of falsified drugs. With the deadline for compliance looming and the complexity of the regulation, the client sought a comprehensive solution to ensure adherence and maintain safety.

Solution: Recognizing the urgency and complexity of the client’s requirements, Kevision introduced KevSecure Pharma Cloud, a robust software solution specifically tailored to address the serialization needs of pharmaceutical manufacturers in India. Leveraging KevSecure Pharma Cloud, the client was equipped with the following capabilities:

Compliance Assurance: KevSecure Pharma Cloud enabled seamless compliance with the Indian Government’s Serialization Regulation by facilitating the printing or affixing of QR codes containing essential product information on primary or secondary packaging labels.
Secure Supply Chain: With KevSecure Pharma Cloud, the client gained enhanced visibility and traceability across their pharmaceutical supply chain, from manufacturing to distribution. This transparency helped mitigate the risks associated with counterfeit drugs and ensured patient safety.
Web-Link Encoded QR Codes: Our solution empowered the client to encode web-links within QR codes using GS1 digital link standards, enabling consumers to verify the authenticity of medicines and access additional information seamlessly.
Flexibility and Scalability: Kevision provided the client with flexible serialization solutions tailored to various packing levels, including cartons, blisters, strips, and labels. Moreover, our scalable cloud infrastructure ensured reliable and uninterrupted product verification, even amidst evolving business needs and growing production volumes.

Results: By leveraging KevSecure Pharma Cloud, our client successfully streamlined serialization compliance and achieved the following outcomes:

Seamless Adherence to Regulation: The client met the deadline for serialization compliance set by the Indian Government, avoiding penalties and legal complications associated with non-compliance.
Enhanced Supply Chain Integrity: KevSecure Pharma Cloud bolstered the security and transparency of the client’s pharmaceutical supply chain, instilling confidence in regulators, healthcare providers, and end consumers alike.

In conclusion, Kevision’s KevSecure Pharma Cloud emerged as a game-changer for our client, enabling them to navigate the complexities of serialization compliance with ease while upholding the highest standards of quality, integrity, and patient care.

Customer Success Story – Kevision

How TabSecure Ensured Compliance and Efficiency for a Leading Pharma Manufacturer

Solution

Results

Streamlining Serialization Compliance for a Leading Pharmaceutical Manufacturer