Challenge:

As a leading pharmaceutical brand committed to delivering high-quality products, our client faced challenges in maintaining stringent quality control standards for their tablet manufacturing process. With a wide range of tablet variations in color, shape, and size, ensuring consistent product quality and detecting defects posed significant operational challenges. The client sought a comprehensive solution to streamline their tablet inspection process, minimize the risk of substandard products, and comply with global regulatory requirements.

Solution:
In response to the client’s needs, Kevision introduced TabSecure®, a cutting-edge tablet inspection system designed to enhance quality control and reject defective products in real-time. Leveraging high-resolution color cameras and advanced rejection control mechanisms, TabSecure® offers unparalleled recognition capability across a diverse range of tablets. The system’s special features include:

Comprehensive Inspection: TabSecure® meticulously inspects tablets, capsules, and caplets of different colors, shapes, and sizes, ensuring thorough defect detection.

Defect Identification: With lightning speed, TabSecure® identifies various defects such as broken products, color correctness, shape irregularities, chipped tablets, stains, and cracks.

Seamless Integration: The system seamlessly integrates with both new and existing bottle packaging machines, minimizing disruption to the client’s production workflow.

Multi-Channel Monitoring: TabSecure® can monitor up to 24 channels simultaneously, enabling efficient inspection across multiple production lines.

Automatic Self-Learning: The system features an automatic self-learning procedure, simplifying the teaching of objects and ensuring accurate defect identification.

 

Results:
By implementing TabSecure® into their tablet manufacturing process, our client achieved remarkable improvements in quality control and product integrity. Key outcomes include:

Enhanced Quality Assurance: TabSecure® enabled our client to maintain consistent product quality and identify defects with precision, minimizing the risk of substandard products reaching consumers.

Increased Operational Efficiency: With its lightning-speed inspection capabilities and seamless integration, TabSecure® optimized the client’s production process, reducing downtime and enhancing overall efficiency.

Cost Savings: By eliminating the need for manual inspection and reducing the likelihood of product recalls, TabSecure® generated significant cost savings for our client while safeguarding their brand reputation.

Compliance with Global Regulatory Requirements: TabSecure® ensured compliance with global regulatory requirements, providing our client with peace of mind and confidence in their operations.